December 2006

Welcome to The CTMA Connector, a monthly newsletter designed to provide news and ideas about the Commercial Technologies for Maintenance Activities (CTMA) program. The CTMA program is a joint Department of Defense/National Center for Manufacturing Sciences (DoD/NCMS) effort promoting collaborative technology development between industry and the DoD maintenance and repair facilities. This newsletter highlights ongoing projects, serves as a forum for promoting new project ideas, and provides other news of interest to the program. Our goal is to stimulate your participation and solicit your input. Feel free to submit items for the newsletter as well as any suggestions to make it more useful. More information about the program can be found at http://ctma.ncms.org/. To subscribe or unsubscribe to the CTMA Connector, send a message to listserv@listserv.ncms.org with "subscribe CTMANewsletter" or "unsubscribe CTMANewsletter" in the message body.


Register now at https://www.ncms.org/SSL/Symposium2007/registration07.htm

2007 CTMA SYMPOSIUM

"Solutions Round-up"

El Tropicano River Walk Hotel

San Antonio, Texas

March 26, - 29, 2007

         Plenary session with key military along with private industry to identify critical problems at government facilities including:

  • David Pauling, Assistant Deputy Undersecretary of Defense, Materiel Readiness and Maintenance Planning

  • Mr. Tim Dues, Deputy Director for Maintenance. Directorate of Logistics and Sustainment. HQ Air Force Materiel Command

 

          Breakout sessions to review ongoing projects and emerging ideas in:

  1. Platings and Coatings

  2. Lifecycle Management

  3. Monitoring and Inspection

  4. Electronics

  5. Low Volume Advanced Manufacturing

          Meet new contacts and build relationships at the reception.

          Table top displays for new technologies.


We welcome the following new member companies into NCMS:

Imaginestics, LLC (www.imaginestics.com)

Imaginestics is in the business of developing advanced software products for the manufacturing and bio-medical sectors.  Imaginestics products are: 3D-Seek – the world’s first online shape search engine that enables buyers to locate manufacturing suppliers, i-advisor – an expert engineering advisory system, i-config/3D config – rule and reuse based configuration tools and i-compare – used for comparing drawings and documents and includes an advanced OCR.  

Net-Inspect LLC (www.net-inspect.com)

Net-Inspect is a consulting firm which offers services options that help accelerate process improvement and supplier management programs.

Renaissance Services Inc. (www.ren-services.com) 

Renaissance Services provides advanced technology and services to companies creating highly engineered products in industries such as aerospace & defense. Renaissance is a pioneer in the approach of managing detailed product characteristics as part of Product Lifecycle Management (PLM).

 


Now Scheduled for January 25th and 26th, 2007

The previously announced workshop - DoD Maintenance Technology Needs Workshops  "Production Management Systems" - has been expanded to the

 Weapons System Sustainment Conference

in conjunction with the Oklahoma City Air Logistics Center and the Oklahoma Aerospace Alliance

Location: Sheraton Midwest City
Reed Convention Center
5800 Will Rogers Road (I-40 and Sooner Road)
Midwest City, OK 73110
Phone (405) 455-1800
Room rates $104 (standard room) and $73 (Government rate)

As a supplement to the popular CTMA Annual Symposium, NCMS is holding the first of what is intended to be a series of workshops designed to bring industry together with DOD maintenance principals to discuss DoD-specific technology needs. The workshops will focus upon particular operation/process needs at a DoD maintenance facility, with the people responsible for these applications presenting a list of their technology needs. A depot tour will be included to further highlight the issues. In addition, any ongoing projects will be reviewed that impact the targeted applications. The twin objectives of the workshops are to (1) identify new CTMA project ideas and to (2) identify business opportunities outside the CTMA program for industrial participants.

Tentative Agenda

Thursday 1/25

7:30 a.m.

Continental Breakfast

7:55

Welcome and Kickoff - OC-ALC Executive

8:10

Conference Objectives – Dr. Charles Ryan – CTMA Program Executive Director– and Tony Haynes – Director, Advanced Manufacturing Technology Programs

8:30

OAA Objectives – Larry Findeiss, Executive Director

8:45

OC-ALC issues/needs 5 presentations (15 minutes each)

10:00

Break

10:15

OC-ALC issues/needs continued 7 presentations (15 minutes each)

12:00 p.m.

Lunch

12:45

OC-ALC issues/needs continued 5 presentations (15 minutes each)

2:00

Summary & Wrap-up

2:15 - 6:00

Industry Displays and Depot/Industry networking

Friday 1/26
   
Morning OC-ALC tours – Gather in hotel lobby.
    Tours in groups of 30 will leave in 90 minute intervals beginning at 8:00 am.
 

Registration can be found at:
https://www.ncms.org/SSL/WeaponsSys/reg07.htm

Interested participants should email Chuck Ryan at chuckr@ncms.org. The workshop fee will be $150 for NCMS members, OAA members and Non-OC-ALC DoD. The fee for all others will be $250.

Who should attend?

  • Industry – Defense OEMs, commercial industry, and technology providers for both manufacturing and sustainment operations
  • OC-ALC – Sustainment engineering and management professionals
  • DoD Maintenance Community at Large – Sustainment engineering and management professionals

Benefits:

  • Industry
    • Hear depot sustainment issues/needs and look for business opportunities
    • Identify areas of overlap where CTMA projects may be appropriate
  • OC-ALC
    • Communicate issues/needs to industry for identification of potential solutions
  • DoD Maintenance Community at Large
    • Identify areas of common issues/needs with OC-ALC
 

Project Kudos:

The CTMA project "Enhanced Wiring Integrity Systems" was awarded the Defense Manufacturing Excellence Award at the recent Defense Manufacturing Conference held in Nashville, TN. The award recognizes project teams in the defense manufacturing community that have significantly contributed to the understanding, development, or application of manufacturing techniques, processes, methods, practices, or management throughout the nation.

NCMS member companies Eclypse International (Corona, CA) and Sikorsky Aircraft Company (Stratford, CT), and the DoD joint services represented by Seymour Johnson Air Force Base (North Carolina), Navy Depot (Jacksonville, FL), Portsmouth Naval Shipyard (New Hampshire), North Island (San Diego, CA), Tobyhanna Army Depot (Pennsylvania), and the Ogden Air Logistics Center (Utah) collaborated to make this project successful.

Electronic wiring problems annually cause thousands of mission aborts and result in hundreds of thousands of hours where aircraft are not available for use.  Wiring maintenance issues also consume several million maintenance work-hours a year.

This project focused on the need to increase mission readiness at reduced cost by requiring less overall maintenance. The project objective was to reduce the costs and time needed for troubleshooting and repairing wiring systems for various military platforms.

The most significant new technology used by the project team is the standing wave reflectometer (SWR) which is based on an NASA patent licensed to Eclypse International.   This technology is embedded in an easy-to-use handheld meter that an operator can use to rapidly connect, detect and find hard faults in wiring assemblies.  The data is then downloaded to a personal computer where SWR software is used to detect and find wiring faults to within inches.

As a result, the multi-service depot maintenance activities using the EWIS technology are successfully addressing three specific wiring problem areas; aircraft, dockside and shipboard cranes, and high-density electronic motherboards in transportable communication shelters. The EWIS tools are being deployed at additional sites as these problem areas are being addressed by the Air Force, Army, Navy, and Marines. Significant cost, cycle time, and reliability improvements are being realized by all users.

Widespread implementation of this technology is expected across the services because of the success of pilot programs which proved the capability of EWIS technology. Examples of demonstrated savings include:
 

  • The test and repair of circuit breaker panels on 24 EA-6B “Prowler” aircraft which resulted in savings of over $950,000.
  • Troubleshooting wiring problems in mobile Army communication shelters was reduced by over 50%, allowing more shelters to be available to the warfighter.
  • Identifying faulty relays in Navy dockside cranes avoided $60,000 per delay in submarine servicing costs while in dry dock.

For more information about EWIS, contact NCMS Program Manager, Lee Patch at (734) 995-4972 or visit http://www.ncms.org.

 


Participants needed on New Project Ideas:  Submit and view project ideas at http://ctmaideas.ncms.org.  Add your comments to new project ideas and indicate your interest in helping to define and participate in the project.


We appreciate your feedback. Please contact Chuck Ryan with suggestions or input on other topics that would be of interest to you in this newsletter. The CTMA Program is sponsored by the Department of Defense; the content of this newsletter does not necessarily reflect the position or policy of the government; no official endorsement should be inferred.


Copyright 2006
National Center for Manufacturing Sciences