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Smart Machine Pilot Project
Red River Army Depot (RRAD) is the only remaining organic
depot that can process rubber for tank treads. Given the war in Iraq and
Afghanistan, their workload has increased dramatically whereas their processing
equipment remains outdated. This project aims to increase the quality and
efficiency of the rubber processing equipment at RRAD by retrofitting the
equipment with modern sensors and data collection on machine performance and
health. Cincinnati Lamb is developing a product named FREEDOM E-LOG which uses
a dedicated network to gather process and machine health data, storing data in a
time-stamped database, and presenting processed results to users via a browser
interface. Cincinnati will install systems at RRAD and Caterpillar. The systems
will be exercised for about two months, gathering data on machine cycle times,
down time, machine utilization, and health and diagnostics data such as
temperatures, pressures, and so forth. Machine tools with modern controls are
capable of gathering very sophisticated data such as torque. Older machines
will be interfaced using single board computers with discrete input/output and
communications ports.
This project will also benefit through collaboration with
the Department of Commerce’s National Institute of Standards and Technology (NIST).
NIST will contribute data it has collected in its Manufacturing Engineering
lab. The National Science Foundation funded Intelligent Maintenance Systems
Center will use their expertise to analyze data from NIST and Caterpillar with
the intent of developing prognostics algorithms. This short Phase I effort is
expected to lead to a more comprehensive Phase II proposal where the lessons
learned here will be applied to more sophisticated applications such as
prognostics.
Program Manager: Tony Haynes,
(734) 995-4930,
tonyh@ncms.org
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